Through its proven association with a number of gear manufacturing specialists, Whale Engineering has the capability of supplying a diverse range of both loose gears and complete gear box units. Available across a module range of 0.3 (84 DP) to 10 module (2.5 DP), the gear box types available from Whale Engineering incorporates:
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Spur and Helical Gear box
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Bevel Gear box
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Worm Gear Box (single reduction 5:1 to 75:1 and Double reduction 100:1 to 4900:1)
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Geared Motor
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Any special Gear Box
All gear boxes can be single stage or multi-stage, according to the reduction or increment required to suit the application, and can be supplied as fabricated or cast units in light weight aluminium or cast iron.
Furthermore, any of the following processes are used to manufacture gears, depending upon quality and quantity:
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Gear hobbing process
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Gear shaping process
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Gear shaving process
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Gear Grinding
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Spline Cutting
Finally, machines used to manufacture are as follows,
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Gear grinding machine
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Precision measuring centre
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CMM
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Brinell hardness tester
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Rockwell hardness tester
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Gear hobbing machine